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塑料挤出淋膜复合机组((SDF-F 1300型淋膜复合机配置))

塑料挤出淋膜复合机组((SDF-F 1300型淋膜复合机配置))
产品名称:塑料挤出淋膜复合机组((SDF-F 1300型淋膜复合机配置))
产品编号:Model of SDF-F 1300 Plastic Extrusion Compound Uni
详细说明:
主要技术参数Main feature 适用涂膜树脂 EVA等涂复级 Using colophony EVA coating colophony etc 基材 BOPP Base material BOPP 最高工作速度 150m/min (速度由使用材料、工艺条件决定) Max working speed 150m/min (speed by technics , materials) 涂膜宽度 1200mm Coating width 1200mm 涂膜厚度 0.010-0.05mm ( 10-50μm ) Coating thickness 0.010-0.05mm ( 10-50μm ) 涂膜厚度误差 ≤±5% Uniformity of thickness ≤ ±5% 张力设定范围 10-150kg/全幅宽,恒张力 Tension scope 10-150kg/whole breadth, permanent tension 最大挤出量 最大200kg/小时 Max extruder qty Max 200kg/h 收、放卷形式: 3” 气胀轴式中心收卷 Unwinding Reeling 3” gas swell central reeling 基材卷芯内径 Φ76mm I.D of the base material Φ76mm 整机电气控制方式: PLC可编程控制器,6”人机界面操作 Strain control: PLC program controller ,6”man interface operation 驱动电机: 交流变频电机、异步电动机和齿轮电机 Motor: AC Motor, asynchronous motor and Geared Motor 变频器: 交流数字式矢量控制变频器; Transducer: AC digital vector control 电 源: 主电源 三相380V,单相220V、50HZ Power : 380V, single-phase220V、50HZ 冷 却 水: 温度20-25°c流量30m³/h,水压 2kg /cm²以上 Cooling water: 20-25°C Flow30m³/h,hydraulic pressure above 2kg /cm² 挤出机加热方式: 电 Extruder heating : electric 机器重量 约32000kg Weight About 32000kg 外观尺寸 14000mm×8800mm×2850mm(长×宽×高) Size 14000mm×8800mm×2850mm 机身颜色 多种颜色(用户可选择) Color can be choosed by buyer 机组配置Machine Configuration A、放卷装置 unwinding device: 1套/set (1) 独立塔式电动翻转式双工位 Independence Tower Type electric roll-over double position (2) 放卷最大直径: Φ800mm Unwinding max diameter: Φ800mm (3) 翻转架转速: 1r/min roll-over stand rev: 1r/min (4) 张力范围: 3-30kg tension scope: 3-30kg (5) 张力精度: +0.2kg tension precision: +0.2kg (6) 张力控制系统:气缸缓冲浮动摆辊式结构,由精密电位器检测张力,可编程控制器PLC集中控制张力 (Japan Fujikura日本腾仓 ) tension control system:cylinder amortize float roller ,tension testing by the precision potentiometer,Program controller, PLC centralize control the tension (7) 驱动控制系统:5.5KW矢量变频电机驱动,旋转编码器速度反馈, Drive control system:5.5KW vector frequency conversion motor,speed feedback by the Rot Encoder (China wnmotor 中国皖南电机) (8) 汇川交流矢量变频器双闭环控制,可编程控制器PLC集中控制 (9) Huichuan AC vector transducer loop-closed control,program controller PLC centralize controller ( China inovance 中国汇川) (10) 张力设定:精密调压阀设定 precision pressure governor setting (Germany FESTO 德国费斯托 ) (11) 纠偏控制:气液式EPC纠偏控制系统 correct controller:pneumatic and hydraulic EPC correct control system 放卷预速及全自动接料、断料装置 unreeling beforehand speed and automatic feeding receiving and feeding stopping device (1) 预速由矢量变频电机驱动 2台 Beforehand speed drived by the vector transducer motor 2 sets (2) 独立切刀架机构 Independent Cutter angle bracket (3) 接料压辊、切刀断料、张力切换、复位等功能自动完成 Feed-receiving expression roll、slitter feed-stopping、tension switch、reposition ,all be automatic (4) 接料预警:工作直径到150mm时蜂鸣器报警 Feed-receiving alarm:working diameter upto150mm will alarm (5) 摆臂气缸,接料气缸,切断气缸 Air cylinder & swing arm,feed-receiving cylinder, slitter cylinder B、电晕处理装置Corona Treatment Device 1套/set 电晕处理 8千瓦 (南通三信) Electric Spark Power 8KW (SANXIN) C、AC剂涂布及干燥干湿复合部装置,及臭氧装置 1套/set AC agent coating and drying DRY WET compound part device 结构configuration: (1) 四米温控干燥烘箱 4 meter temperature-control dryer box (2) AC剂(胶水)涂布上胶机构 AC agent coating feeding glue device (3) 控背压式刮刀机构 control back-pressure drawknife device (4) 烘道入口、出口调整辊结构 dry-tunnel entrance、exit adjusted roller configuration (5) 烘道张力显示 dry-tunnel tension vision 规格spec: (1)2.2KW矢量变频电机 1台 2.2KW vector frequency conversion motor 1pc (2)2.2KW矢量变频器 1台 2.2KW vector transducer 1pc (3)0.37KW刮刀往复驱动电机 1台 0.37KW drawknife to and fro drive motor 1pc D、复合装置Compound device 1套/set (1)三辊式淋膜复合机构,背压辊使复合胶辊受力均匀复合牢固 triple rollers laminating compound unit, back pressure roller make the compound glue roller with the uniformity stress, and substance 复合辊Compound roller: Φ600×1300mm 1条/pc 背压辊Backpressure roller: Φ260×1300mm 1条/pc 硅胶辊Silica gel roller: Φ200×1300mm 1条/pc 复合气缸Compound cylinder: Φ160×160 2只/pcs 旋转接头Swivel Joint: (1.5″=2只/pcs; 1″ =4只/4pcs) 6只/pcs 剥离硅胶辊Peel off silica gel roller:Φ130×1300mm 1条/pc (2)弧形辊膜展平机构,能实现薄膜快速展开。 rc roll-film flattening unit,realize film flattening quickly (3)复合入料调节辊能有效克服膜料厚度不均等缺陷。 compound feeding adjusted roller can overcome the problem of the film uneven (4)复合出料引离辊。 compound feed-out peel off roller (5)复合辊由矢量电机独立驱动 5.5 kw 矢量电机 1台/pc compound roller drived bythe transducer motor 5.5 kw frequency conversion motor (China wnmotor 中国皖南电机) (6)复合辊驱动电机,由矢量变频控制器控制。 compound roller driver motro,controlled by the vetor frequencyconversion 5.5 kw 矢量变频控制器 (汇川矢量变频控制器) 1台/pc 5.5 kw vector frequency conversion motor( China inovance 中国汇川) (7)气缸缓冲浮动摆辊张力检出,精密定位器反馈。 cylinder amortize float roller tension tested,precision localizer feedback E、辅助放卷装置assistant unwinding device: 1套/set (1) 塔式电动翻转式双工位 Tower type electromotion roll-over double position (2) 放卷最大直径: Φ450mm Max unwinding diameter: Φ450mm (3) 翻转架转速: 1r/min roll-over frame rev: 1r/min (4) 张力范围: 3-30kg tension scope: 3-30kg (5) 张力精度: +0.2kg tension precision: +0.2kg (6) 基材左右调节装置 Base material adjusted device (7) 磁粉控制器 Magnetic particle controller F、挤出机 Extruder 1套/set 挤 出 量:最大200kg/小时 Extrude qty: max 200kg/h 螺 杆:挤出复合专用螺杆,舟山制造,直径Ø90mm,长径比33:1; Screw:special for extrude compound ,made by Zhoushan,diameterØ90mm, L/D 33:1 机 筒:a) 加热器:铸铝圆筒形加热器; Machine cylinder: Screw-cylinder connecting area employ cast heating plate 材 料:料筒、螺杆材料采用38CrMoAIA优质合金钢 material:charging barrel、material of the screw adopt 38CrMoAIA alloy steel 驱动电机: 37KW交流电动机 1台/pc Drive motor: 37KW AC motor (China wnmotor 中国皖南电机) 转速控制: 37KW变频器 1台/pc REV controller:37KW transducer (China inovance 中国汇川) 加料装置:Feeding device: 真空自动吸料机 (自动吸PE粒子) 1台/pc vacuum automatic feed-absorb device(PE particle) SDG塑料粒子干燥机 1台/pc SDGplastic particle dryer G、T模头T-Die Head 1套/set 可调台湾进口T型模头,流道塞料调整淋膜宽度,淋膜薄边控制在5mm以下。模头有效宽度1350mm,城北式流道结构,淋膜宽度600-1200mm可调工作长度。 adjusted T die head, runner feeding adjust the film width, laminating featheredge controlled below 5mm. die head the valid width 1350mm ,laminating width:600-1200 mm , the length can be adjusted. 加 热 器:外加热棒 Heating device: outside heater 功 率:大约35.5KW,加热控制区:7区. Power: about 35.5KW,heating controller area:7h. H、挤出机载车 Extruder loader 1套/set 型 式:电动驱动型 Model:electromotion drive type 材 料:型钢 material:profiled bar 载车电机: 1.5KW Loading motor:1.5KW 升降距离: ± 30mm distance: ± 30mm 当载车移动时警报的蜂鸣器和铃 各1套; the alarm bell for loader moving alarming 1set 自动停止的限位开关 1套 topping automatic limit switch 1 set; 轨道 1套 Track 1 set I、温度控制系统Temperature control system 1套/set 型 式:附在载车上 Model:attached on the loader 温度控制器:智能式数字式温控表自动控温 15只/pcs Temperature controller:brainpower digital type temperature controller for automatic temperature controlling 在挤出机上独立设置控制箱 Set the control box on the extruder 控制分区:机筒7区,模颈1区,T模头7区,总共15区 Control area:motor canister 7th, the die-neck 1th, T die head 7h,total 15 areas J、气动圆刀切边装置 pneumatic circle blade cutting device 1套/set 圆刀气缸 Φ40×55 circle blade air cylinder Φ40×55 梯形螺杆横向调整装置,改变切膜宽度 trapezia screw landscape orientation adjusted device,change the film cutting width 表面高硬度切刀辊 surface highrigidity cutting roller 高压风机与管道 (风机功率3KW) high pressure blower and the piping. (blower power 3KW) K、静电消除装置 Static Clear Up Device 1套/set   L、收卷装置Reeling device 1套/set 1、独立塔式电动翻转式双工位 independent tower type electromotion roll-over double position (2)收卷最大直径: Φ800mm max reeling diameter: Φ800mm (3)翻转架转速: 1r/min roll-over frame rev: 1r/min (4)张力范围: 3-30kg tension scope: 3-30kg (5)张力精度: +0.2kg tension precision: +0.2kg (6)张力控制系统:气缸缓冲浮动摆辊式结构,由精密电位器检测张力,可编程控制器PLC集中控制张力 1套 tension control system:air cylinder amortize float roller configuration ,tension tested by the precision potentiometer,program controller PLC central control the tension ( Japan Fujikura日本腾仓 ) (7)驱动控制系统:5.5KW矢量变频电机驱动,旋转编码器速度反馈,汇川交流矢量变频器双闭环控制,可编程控制器PLC集中控制 2套 driver control system: 5.5KW vector frequency conversion motor,speed feedback by the Rot Encoder,program controller PLC central control 5.5KW(China wnmotor 中国皖南电机) 5.5KW(China inovance 中国汇川) (8)张力设定:精密调压阀设定 (Germany FESTO 德国费斯托 ) tension setting:precision pressure governor setting 2、收卷压辊部reeling expression roll part (1)轨道式水平胶压辊,使收料边位整齐 track type level glue expression roll,make sure the feed-receiveing border orderliness    (2)胶压辊拔叉式快速回位结构,缩短压辊回程时间 dandy roll lift type speediness reposition configuration,shorten the expression time (3)快速定位切断刀架 speediness orientation cutting frame 结构 Configuration: (1)硅压辊    1条 silicon expression roller  1pc (2)快速回位气缸 1只 speediness return cylinder 1pc (3)背压气缸 2只 back pressure cylinder 2pc (4)断料臂定位气缸 1只 feed-stopping-arm orientation cylinder 1pc (5)断料气缸 1只 feed-stopping cylinder 1pc (6)缓冲气缸 amortize cylinder 3、收卷预速及全自动接料、断料装置 unreeling beforehand speed and automatic feeding receiving and feeding stopping device (1)预速由矢量变频电机驱动 Beforehand speed drived by the vector transducer motor (2)独立切刀架机构 Independent Cutter angle bracket (3)接料压辊、切刀断料、张力切换、复位等功能自动完成 Feed-receiving expression roll、slitter feed-stopping、tension switch、reposition ,all be automatic (4)摆臂气缸,接料气缸,切断气缸 Air cylinder & swing arm,feed-receiving cylinder, slitter cylinder M、传动单元transmission unit 1套/set (1)主电机:采用同步齿形带传动。 Main motor: adopted the synchronization geard transmission (2)复合、收放卷电机传动皮带: 采用圆弧齿同步带传动。 compound、reel/unreel motor transmission the belt:adopted the arc geal synchronization belt to transmission. (3)主传动齿轮箱:采用密封油浸式、线螺旋斜齿轮传动。 Main transmission gear box: adopted the airproof immersion oil type,、line screw bevel wheel transmission. N、控制单元 control unit 1套/set 独立电器控制柜,集中控制,整机的自动化系统使用PLC(西门子),与人机对话(西门子6寸一台)。人机对话接口和传动系统之间构成了一体化的自动控制系统。可对参数任意设定,具有自动演算、记忆、报警等功能。能显示设备的张力、速度和工作状态。 Independent electrical equipment control box,centralcontrol,the whole machine automatic system adopted the PLC,man-interface. Between The man-interface joint and the transmission system formed the integrative automatic control system. User can set the any parameters,it can figure automatic、memory、alarm ,etc. It can show the equipment tension, speed,and the working status. O、其他 Others 1套/set 导辊:全部为铝合金导辊全部经动平衡处理,转动灵活 Guide roll:all are made from Alu. alloy ,all are balance diposed,turned agility 气动元件:全部采用进口元件 Pneumatic part:all adopted the imported parts. (Taiwan airtac 亚德克) 低压电器元件:全部采用进口产品 Low voltage electrical equipment parts:all adopted the imported parts. (Delixi德力西) P、用户负责Auxiliary Equipment( self serviced by the user) Power: 380v 50Hz three-phase five-line Air supply: 6~8kg/m2 Water resources: 2~3 kg/m2 Q、工具Random tools: tools: Mold Cleaning tool(panel、triangle、 die cavity ) Double Offset Ring Spanner 5.5-27 inner hexagon spanner 3-17 solid wrench 8-10 monkey wrench 200,375 6# 4# 10Mtape measure Air swell shaft air gun 1set 1set 1et 1pc 1pc 1pc 1pc 1pc Else:Due to the machine is improved all the time ,and the collocate will be improved, but we guarantee that we have the right to improve the machine based on the above level.
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